Coating Thickness Analysis for Electroplating

We provide a variety of different instruments for rapid and accurate coating thickness analysis for metal finishing. Analyze electroplated coatings such as chrome/chromium (Cr), copper (Cu), nickel (Ni), tin (Sn), gold (Au), titanium (Ti), silver (Ag) and zinc (Zn) on a wide range of substrates including metals, plastic (plating on plastic: POP), ceramic and glass. Choose between XRF technology for plating thickness and composition, and electromagnetic thickness gauges for rapid thickness measurements.

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Benchtop microspot XRF and handheld XRF

We offer two XRF form factors so you can measure coating thickness and composition on your parts how and where you need.  Benchtop small spot XRF instruments are designed to measure small parts or  individual features and specific areas on large parts.  They can be configured with features including a motorized precision sample stage and alignment tools for repeatable positioning, adjustable lighting and zoomable camera for clear sample imaging, as well as hardware and software for automating measurement tasks.  Handheld instruments, besides their inherent portability, allow you to measure parts that are too large or heavy to fit in a benchtop chamber, including the ability to reach deeper into larger assemblies to take measurements.  They are also ideal for taking along for in-service inspection work and supply chain audits.

 

X-Strata920: Flexible fit for samples of any shape

Designed to analyze samples of a wide variety of shapes and sizes, the X-Strata920 is ideal for many applications, including electroplated metal finishes.

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X-Strata920 SDD: Flexibility with high resolution detector

The X-Strata920 SDD offers the same flexibility as the X-Strata920, but with a silicon drift detector (SDD) for analyzing complex and thinner coatings.

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FT110A: Powerful XRF for larger substrates

Designed to accommodate larger substrates, this advanced XRF analyzer is easy to use and delivers fast and accurate results, with features built for high productivity.

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X-MET8000: Portable XRF analysis

A lightweight and rugged handheld XRF analyzer for rapid, on-the-spot coating thickness measurement, with up to 12 hours of battery life.

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XRF for plating thickness and composition

- Simultaneously measure multiple plating layers, including:

- thickness and composition of alloy plating such as zinc-nickel (Zn-Ni) and tin-zinc (Sn-Zn)
- thickness and composition of phosphate-containing coatings and pre-treatments, such as electroless nickel, conversion coatings chrome-phos and zinc-phos

- Verify metal substrate chemistry and grade before plating

- Measure plating bath chemistry to determine composition of main elements in bath so you can make adjustments as needed.

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X-Strata920
Proportional counter

X-Strata920
High resolution SDD

FT110A
Proportional counter

X-MET8000 High resolution SDD

Au plating ★★☆ ★★★ ★★☆ ★★★
Sn plating ★★☆ ★★★ ★★☆ ★★★
Ag plating ★★☆ ★★★ ★★☆ ★★★
Zn plating ★★★ ★★★ ★★★ ★★★
ZnNi plating ★★☆ ★★★ ★★☆ ★★★
Ni plating ★★☆ ★★★ ★★☆ ★★★
Electroless nickel thickness ★★☆ ★★★ ★★☆ ★★★
Electroless nickel thickness and composition N/A ★★☆ N/A ★★★
Pd plating ★★☆ ★★★ ★★☆ ★★★
Ti plating ★★☆ ★★★ ★★☆ ★★★
Cr plating ★★☆ ★★★ ★★☆ ★★★
Multi-layer analysis ★★★ ★★★ ★★★ ★★☆
Measure large parts ★☆☆ ★☆☆ ★★☆ ★★★
Measure parts/features smaller than 1mm ★★★ ★★★ ★★★ ★☆☆
Measure recessed areas ★☆☆ ★☆☆ ★★★ ★★☆
Base metal identification ★★☆ ★★☆ ★★☆ ★★★
Thin film analysis at sub-micron scale N/A ★★★ N/A ★★★
Automated focus N/A N/A ★★★ ★★★
Wide-view camera N/A N/A ★★★ N/A
Pattern recognition N/A N/A ★★★ N/A
Portability N/A N/A N/A ★★★

 

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Our global experts are on hand to help your business find the XRF analyzer for your needs.

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Electromagnetic thickness gauges for paint, anodizing and more

Eddy current and magnetic induction digital dry film thickness (DFT) gauges quickly measure thickness of a variety of coatings and platings on metallic substrates, including the thickness of anodized layers. Choose from handheld gauges, with the thickness measurement probe built into the gauge body or tethered by a cable, or a benchtop unit that allows you to attach multiple probes for handling several tasks. Coating thickness gauges help you meet SSPC PA 2.

CMI155/157: Advanced coating thickness measurement on metal substrates

Rapid and reliable inspection of paint, lacquer, and protective coatings on ferrous and non-ferrous substrates.

CMI233: High performance, affordable and rugged design for reliable measurements

Diverse handheld coating thickness gauge with the accuracy of a benchtop instrument.

CMI243: Advanced metallic coating measurement

Accurate measurement of electroplating and galvanizing for plated metals over ferrous substrates.

CMI255/257: Dual technology gauge for quality assurance of coating thickness

Reliable and advanced metal coating thickness for quality assurance of paint, lacquer, zinc (Zn)  and other protective coatings on ferrous and non-ferrous substrates.

CMI730: Benchtop gauge for advanced plating process control

Versatile benchtop gauge for electroplating, galvanizing, anodizing and paint coating thickness measurements.

Model CMI155 CMI157 CMI255 CMI257 CMI233M CMI233E CMI233D
Gauge Ferrous / Non-Ferrous Ferrous / Non-Ferrous Ferrous / Non-Ferrous Ferrous / Non-Ferrous Ferrous Non-Ferrous Ferrous / Non-Ferrous
Measures on
magnetic steel
 ✔  ✔  ✔   ✔  ✔    ✔
Measures on Aluminum  ✔  ✔  ✔  ✔  
Technique  Magnetic
induction / Eddy
Magnetic
induction / Eddy
Magnetic
induction / Eddy 
Magnetic 
induction / Eddy 
Magnetic induction Eddy Magnetic
induction / Eddy
Probe Integrated   Integrated  Integrated Tethered Tethered Tethered Tethered
Probe Replacement  Service  Service Service  Service User replaceable User replaceable User replaceable
Unit Selection oz or µm mil or µm mil or µm mil or µm mil or µm mil or µm mil or µm
Thickness Range
- mil
F: 0-80
NF: 0-80

F: 0-120
NF: 0-120

F: 0-140
NF: 0-120

F: 0-140
NF: 0-120

F: 0-140

NF: 0-60

F: 0-120
NF: 0-60
Thickness Range
- µm
 F: 0-2,000
NF: 0-2,000
F: 0-3,000
NF: 0-3,000
F: 0-3,500
NF: 0-3,000
F: 0-3,500
NF: 0-3,000
F: 0-3,048 NF: 0-1,524 F: 0-3,048
NF: 0-1,524
Resolution
- mil
 0.1@0-80 0.1@0-100
0.2@100-120 
0.1@0-100
0.2@100-140 
 0.1@0-100
0.2@100-140
 0.01 0.01  0.01 
Resolution
- µm 
 1@0-1,000
2@1,000-2,000
 1@0-1,000
2@1,000-2,500
5@2,500-3,000
 1@0-1,000
2@1,000-2,500
5@2,500-3,500
 1@0-1,000
2@1,000-2,500
5@2,500-3,500
 0.25 0.25  0.25 
Base Re-zero    
User Calibration        
Measurement Statistics    

Why choose a Hitachi coatings analyzer?

  • Over 1,000 applications developed
  • Local applications experts are available to support you
  • We provide traceable, certified reference materials made to ISO17025 quality standards in an A2LA accredited facility
  • Our products span nanometers to millimeters
  • You have a choice of benchtop or handheld coatings analyzers using complementary technologies to ensure you get the right instrument for your coatings application

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